Top 7 Considerations For Your Warehouse Rack Installation

Choose a Warehouse Rack Based on Operational Demands

Different storage requirements necessitate various racking solutions. For example, selective pallet racks are well-suited for facilities that require direct access to every pallet, while drive-in racks maximize density for bulk storage of similar items. On the other hand, push-back racks offer a compromise between accessibility and storage density.

Inventory Turnover Rates

High-turnover items benefit from easily accessible selective racking, while slower-moving inventory can utilize higher-density storage systems. Rather than choosing based on cost considerations alone, match the rack type to your operation requirements.

Flexibility

Some rack systems allow for easy reconfiguration as your storage requirements change. This adaptability can provide long-term value, especially for growing businesses or those with seasonal inventory variations.

Cantilever Rack Systems

Every industry demands different types of storage racks. Automotive parts often have irregular shapes, varying sizes, and specific handling requirements that standard pallet racking cannot accommodate effectively.

Shelving systems for automotive parts, including cantilever rack systems, excel at storing long automotive parts like exhaust pipes, drive shafts, and body panels. They also provide unobstructed access and can accommodate items of varying lengths without requiring uniform packaging.

Bin Shelving Systems

For small components, bin shelving systems are the go-to storage system. They facilitate efficient organization while maintaining easy access for picking operations. Plus, with adjustable levels, you can rearrange the rack system to accommodate your operations as inventory or workflows evolve.

Adhere to Safety Regulations

Safety regulations govern warehouse rack installations, and compliance isn’t optional. Familiarize yourself with local building codes, OSHA requirements, and industry standards that apply to your installation. These regulations cover everything from rack spacing to safety equipment requirements.

Safety Accessories

Column protectors shield rack uprights from forklift damage, while safety clips prevent beams from accidentally dislodging. End-of-row protectors and guardrails provide additional protection for both equipment and personnel.

Safety Protocols

Train your staff on proper loading techniques, weight limits, and procedures for reporting damage. By performing regular safety inspections, you can identify potential problems before they become serious hazards.

Timeline and Workflow Disruption

Rack installation impacts daily warehouse operations, so careful timing and planning minimize disruption. Develop a detailed installation schedule that coordinates with your operational and shipping requirements. Keep in mind that you may want to install racks in phases to maintain workflows as much as possible during the project.

Communicate Timeline Expectations

Everyone involved should understand which areas will be inaccessible and for how long. Plan alternative workflows for critical operations that might be affected during installation.

Coordinate Material Deliveries

Avoid conflicts with installation activities by coordinating all deliveries appropriately. Large rack components require significant space for staging and assembly. Ensure adequate room for both installation equipment and normal warehouse operations without creating safety hazards.

Budget for Quality Systems

Investing in quality rack systems and professional installation pays dividends through improved safety, durability, and performance. While initial costs might seem higher, quality equipment reduces maintenance expenses and replacement needs over time.

Professional Installation

Experienced installers understand the nuances of different rack systems and can address unexpected challenges efficiently. Plus, they can provide valuable insights about optimization opportunities you might overlook.



Ongoing Maintenance Costs

Regular inspections, occasional repairs, and potential reconfigurations represent ongoing expenses that affect total ownership costs. Quality systems typically require less frequent maintenance and last longer than budget alternatives.